As the August temperatures rise outside, it's cool and dry inside the shop—perfect for making guitars. Checking in on the double-stacked binding project finds good progress being made. Tom has finished the neck and the transitions are really beautiful.
There are a lot of ways to do this, and no single technique is necessarily the "best". We've always perched the nut on top of the headstock binding, so that's the traditional Hamer look we're sticking to on this build. It gets a little complicated to stack everything up, but we've never shied away from doing things the hard way.
Speaking of the hard way, a lot of you have written in to ask how we managed to lay the under-purfling flat around the body, so here's the answer. Here's Dave using the spindle sander to shape the inside outline (does that make sense?) of the piece that gets glued to the body first. He makes a tracing on a sheet of the cellulose material, then rough cuts it on the bandsaw (note the entry cut at the neck joint area). Then using the sander, he brings it to a very close fit.
In this shot, I'm checking the fit and marking where more needs to be removed. It's a matter of going back and forth until the sheet slips right down into the bottom of the binding channel. I like the way this looks when we're done, as the grain of the material reveals itself differently all around the body. It's a nice contrast to the top layer which follows the curve of the body as usual.
Bill Collings does a similar sort of thing on his headstock bindings, but I believe they cut the shape out on a laser. Sanding it by hand takes a lot longer, but that's OK as ours is only a single guitar. There's a lot of work in a one-off, but the results are going to be great.
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