After a nice Thanksgiving break, we're back in the workshop and doing damage like always. There are lots of fun projects in house right now, some of which we'll be looking at shortly. But right now, let's roll the clock back to just before the holiday. Our Talladega with the NightFire finish was being buffed out and then assembled on Todd's bench.
In went the Double-D pickups, four-way switch, volume and tone controls.
In this shot you can see the matching headstock overlay—a slice of the same maple that's on the top of the guitar, and the abalone faceplate inlay. Even the tiny "USA" inlays are individual pieces! This order called for Schaller tuners, still the highest quality, hands-down. Our client wanted some impressive binding, and Dave came through in a big way. It's hard to do properly, laying each strip on over the next, but that's the way we do it, instead of using pre-laminated plastic with the stripes already in them.
Next, Todd hand wired the electrical components, all of which have been specially sourced to our specifications. Old-school cloth covered wire, custom-taper potentiometers by CTS, and the Sprague "orange drop" capacitor get hooked up inside the control cavity using lead-free solder. The whole deal is sprayed with a nickel based shielding paint that we import from Belgium—it's the best there is. After sealing things up with our anodized aluminum back plate door, Todd cut the nut and strung it up.
In the set-up room we set the action, neck relief (.010" at the 8th fret) and then play test the guitar for a while. It's at this point that pickup heights can be set to balance the tone and output. I like to put the neck pickup down a bit lower than usual on the bass side with the Double-Ds. This cleans up the bottom end and keeps it from being too flubby. At the same time keeping the strings close on the higher strings fattens them up relatively. The bridge pickup has quite a bit of magnetic pull due to the large alnico polepieces and a large copperplated steel plate underneath—that how it gets its ultra-twang. You have to be careful not to get it too close to the strings or ghost tones can occur, which make the guitar hard to intonate.
Here's a nice shot of the ivory nut and the abalone Victory inlay at the first fret, another nice option. Todd has done a great job slotting the ivory. We use a graduated spacing that gets wider as the strings get thicker. Your fingertips feel the space between the strings, so our method evens that out as opposed to evenly spacing the centers. The result is the trademark Hamer feel that makes this Talladega such a joy to play right out of the box.
Speaking of playing, our covert cam caught a little set-up room jamming just before it went into the aforementioned box. Enjoy!


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