The best part of the big picture is attending to the details that make it up. I want a guitar that works on many levels, so apart from having a great theme that is cohesive and focused I want the details to stand up too.
To make a truss rod cover, I fly cut some ebony to .040" and laminate it to a sheet of ivoroid cellulose. The next step is to trace my shape with a pencil and rough cut the blank with an inlay saw and the dremel. After I get close enough, it’s just a matter of hand sanding with small blocks to achieve the final shape. Lastly, I drill the mounting holes.
Although I liked the finished shape, I wanted to integrate the look with the rest of the guitar. Sakura’s headstock is ebony over cherry red, so I used the same cherry lacquer to pinstripe the ivoroid.
I generally use genuine ivory for string nuts—I love the color and texture. However, the Sakura is a Japanese theme so I chose oxen bone. The final touch is to sand the bone down to 1500 grit and then polish with a small buff and compound. The bone polishes up nicely and looks good against the lower gloss lacquer. Now it’s just a matter of oiling the board and stting up the guitar.